The scope
of a typical engagement is to design, develop, and implement a
complete operations management system called Synchronous
Process Management (SPM) that includes: process sequencing,
production planning, and shop floor control systems;
flow-based organizational structure; and focused leadership
tools for sustainability.
The deliverables
of an engagement include:
(1) building a continuous material flow system utilizing visual
signals for the production and movement of product and employing
bottleneck management strategies to identify resource constraints;
(2) implementing a flow based master scheduling system that provides
the ability to offer customers reliable delivery schedules;
(3) aligning the work force into flow teams to support the common
focuses of customer service, productivity, and cost reduction;
and
(4) building the leadership tools including performance metrics,
process audits and systematic continuous improvement that help
sustain the gains realized.
The implementation
of Synchronous Process Management offers a significant change
from traditional techniques. Bringing together managers, supervisors,
and workers to solve common problems requires skill and diplomacy.
Our role is to speed the improvement process and help the company
realize the performance benefits through our pragmatic, common
sense implementation. We take a time-driven project approach with
clearly communicated milestones that maintains progress and focus.
Our method
is not traditional consulting. Instead, working side-by-side we
facilitate the project teams, teaching SPM by doing it. This is
a necessary complement to formal classroom education and instruction.
Our consulting strategy is education through implementation, the
best way to ensure tangible, sustainable results.
The post merger
transition process is similar. Our international experience with
joint ventures in China and Australia provides additional expertise
in bridging the diverse cultural challenges inherent in organizational
change processes. We look for commonality, mutual agreements,
and shared goals. A common thread is respect as operating practices
are infused into new companies.