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Chief executives are often frustrated by their
organization's enthusiastic endorsement of improvement
iniatives turning into half-hearted disinterest when reality
sets in: the need for hard work, continued commitment, and
unwavering focus despite the inevitable early set backs. Part
of the problem can be that life, the day-to-day business, gets
in the way as priorities pile up and compete for limited time
and effort. The work force will often keep doing something the
way they always have just because they know how to pace
themselves, rather than because of a genuine belief that it is
a better way. The reasoning being, I guess, that when you're
up to your you-know-what in alligators, it doesn't matter
which one you go after first. It is not unusual to find people
in an organization with differing ideas about what is
important when dealing with day-to-day issues.
To be fair, most management teams know better. What they
don't know is how to help everyone be willing to handle the
pressure of day-to-day issues and consciously work to make
things better at the same time. So they turn to something laid
out and straightforward to guide them such as Lean and/or Six
Sigma programs. These programs help create a systematic and
effective approach to incremental improvements that warm the
hearts of training managers, black belts, and work teams
galore. Everyone feels better, that is, except the CFO and
ultimately, the stockholder. Why? Because these programs don't
always produce measurable, bottom-line results nor do they
protect the organization from the ravages of the tectonic
shifts caused by really big changes in market focus.
A case in point is the impact Wal-Mart is having on
domestic manufacturing. CNBC recently had a two-hour
documentary that provided a reasonably even-handed look at
Wal-Mart. It gave plenty of time to those who blame Wal-Mart
for destroying small town businesses, changing the face of
Middle America, and forcing American jobs overseas. PBS
followed with a more critical "Frontline" program asking the
question: Is Wal-Mart good for America? Those interviewed
ranged from small town mayors and displaced machine operators
to economists who, as one would expect, seemed evenly divided
between those answering "yes" and those answering "no".
One of the arguments is that Wal-Mart uses many suppliers
in places like China (who, it is claimed, are subsidized by
the government or pay low wages, and thereby have an advantage
over more costly domestic manufacturers) so that Wal-Mart can
make greater profits.
Both documentaries provided a clear view of Wal-Mart's
mantra, "The Customer is # 1", and demonstrated, perhaps
unwittingly, who is to blame: Wal-Mart's satisfied customers.
Satisfied customers have built Wal-Mart into the largest
retailer in the world. Wal-Mart isn't the tectonic shift
upsetting these folks; it's customers of Wal-Mart.
The customer has become increasingly vocal in their
expectations and Wal-Mart, perhaps better than anyone else,
listens. Their response is to give them what they ask for:
good value at low prices. Wal-Mart carries that message to
every supplier it has. When a supplier doesn't listen,
Wal-Mart willing to go somewhere else, including China, to
ensure their customers get what they want.
It is too easy for politicians and unprepared manufacturers
to blame Wal-Mart instead of recognizing there has been a
fundamental change in the way American manufacturers have to
operate in order to thrive in the twenty-first century. Giving
the customer what they want, when they want it, and at a price
they are willing to pay has gotten tougher in the last five
years and, I predict, will get even tougher in the next five.
It won't be because of Wal-Mart and low cost Chinese labor as
much as it will customers expecting even better products at
better prices faster than ever.
For American manufacturers to be competitive they must (not
should, must) leverage their one remaining differentiator:
proximity to market. An example can be found in the domestic
furniture industry where manufacturers are competing with low
cost furniture from China by offering custom made furniture in
two weeks or less. An article in the Nov. 18, 2004 issue of
The Wall Street Journal highlighted several domestic
manufacturers including Century, Berkline, Rowe, and Bassett
who are dramatically lowering their speed-to-market times in
an effort to successfully compete with Chinese competitors.
It is possible to give the customer what they want, at a
price that reflects the value the customer places on it,
faster than a competitor twelve thousand miles away. However,
for many of you, it will require a fundamental change in how
you build and distribute product. The most viable way is
through a business model based on rapid, low cost
build-to-order. Are you listening to your customers? Wal-Mart
does and is very profitable as a result. Some in the furniture
business are too. So can you.
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